SATELLITE-TYPE
Ultra-High Precision RDC System
PRODUCT
OVERVIEW
The satellite station is driven by a large 550-tooth drive roller, which provides mechanical power to multiple smaller RDC stations mounted around it. Since all of the small RDC stations are gear-driven and mechanically engaged with the satellite drive roller — rather than driven by independent servo motors — perfect synchronization between each station is ensured. This design enables extremely high precision in laminating, rotary die cutting, and registration accuracy.
| Precision | Station Configuration | Transmission System | Process Capability | Machine Structure |
|---|---|---|---|---|
| ±0.05 mm | 11 / 13 Satellite Stations | Sun–Planetary Gear | Die Cutting / Lamination | Integrated High-Rigidity Frame |
KEY HIGHLIGHTS
±0.05 mm Ultra-High Precision
Achieves extremely tight cutting tolerances required by advanced electronic materials.
Sun–Planetary Gear Transmission System
Mechanical transmission ensures stable operation and highly accurate station synchronization.
Ultra-High Master–Slave Alignment
Ensures precise registration between stations for consistent product quality.
Flexible Multi-Station Platform
Available in 11 or 13 satellite stations for complex converting processes.
KEY FEATURES
Advanced Mechanical Technology
The RDC system adopts a large sun gear (550T) combined with planetary gears, forming a high-precision mechanical transmission platform.
This structure provides:
· Exceptional mechanical precision · Stable torque transmission
· Long-term operational stability · Precise station synchronization
Flexible Multi-station Configuration
The system is available with 11 or 13 satellite stations, enabling a wide range of converting processes.
Primary Stations:
Used directly for rotary die cutting or lamination processes.
Secondary Stations:
Expandable with supporting fixture devices or additional process modules.
Integrated High-rigidity Machine Frame
The machine features a unified machine frame integrated with standard RDC stations, ensuring maximum rigidity and process stability.
This integrated structure improves:
· Machine rigidity
· Process stability
· Long-term precision
Typical Applications
The system is ideal for manufacturing high-precision electronic and optical components.
Typical applications include:
· Smartphone components · Computer components
· In-vehicle display materials · LCD display materials
· OCA optical adhesive · Frame adhesive
CUSTOM
SOLUTIONS
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
- Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
- Laser die cutting integration for complex shapes (no die tooling costs for short runs)
- In-line inspection systems (100% quality control with vision cameras)
- Specialized material handling (static elimination, anti-stick, corona treatment)
PROJECT CONSULTING
PROTOTYPING
ON SITE TRAINING
24/7 SUPPORT
