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ROTARY TOOLING SERIES

Quality Rotary Solid Dies At Best Value

ADJUSTABLE ANVIL ROLLER

As a key component of rotary die – cutting machines, the adjustable anvil roller integrates high – precision adjustment capability with an optimized structural design. Its parameters and features directly determine its adaptability and operational stability across diverse applications.

Minimun Adjustment unit 0.001 mm

Adjustable on both sides or only one side

Limit the highest or lowest point

Advantages

  • A built-in reduction mechanism delivers micron-level height control, with a minimum adjustment increment of 0.001 mm.
  • Icon-based indicators enable intuitive operation; fully integrated adjustment structures avoid accidental misoperation.
  • Matches standard anvil roller sizes for plug-and-play mounting, no machine modification required to cut production downtime.
  • Floating joint structure keeps fixed gear center distance during adjustment, lowering vibration & abrasion and securing long-term stable operation.
User Manual

ADJUSTABLE NIP ROLLER

The adjustable rubber roller can adjust the gap between the roller body and the bottom roller to meet the laminating requirements of different materials and thicknesses for various application scenarios.

Advantages

  • Precise matching & flexible adaptability
  • Variable gap for wide-ranging production applications
  • Parametric adjustment supports flexible manufacturing
  • Multi-purpose design with high-efficiency universal compatibility

SOLID DIE

The solid die is the most fundamental and widely used rotary cutting mold. For most narrow-web converting applications, solid rotary dies are the preferred option.

DC53 Steel

This high-quality rotary tool is manufactured from tempered DC53 tool steel. It performs kiss-cut and through-cut processing for complex materials under medium and high-volume production, with hardness ranging from 60 to 63 HRC.

HSS - M2 Steel

Our premium cutting tool adopts HSS-M2 steel hardened to 62–65 HRC. It handles kiss-cut and full through-cut of large batches of paper, metal foil, cardboard and composite materials, especially highly abrasive substrates. M2 steel delivers superior cutting performance and longer service life compared to DC53.

PIN-EJECT DIE

Built-in mechanical ejector pins strip finished workpieces away from the die to avoid cut-profile clogging and safeguard cutting edges. The pin-eject die provides highly dependable scrap removal, maintaining consistent waste evacuation throughout high-speed production runs.

Feature & Application

  • Die cutting and waste stripping run simultaneously to avoid material accumulation.
  • Minimizes blade wear and boosts overall die-cut precision.
  • Simple operation; no air supply required, fully noise-free.
  • Perfect for tiny intricate hard-to-strip layouts (multi-hole & fine-line designs).
  • Minimum scrap hole diameter: 0.8 mm.
  • Suitable for thick rigid substrate stocks.

Kiss Cutting

Low-tack PET liner removes punched scrap.

Through Cutting

A vacuum extraction funnel evacuates scrap, matched with waste collection cabinet and vacuum pump/cleaner assembly.

VACUUM DIE

The vacuum die features a hollow interior with through-holes around its circumference for vacuum scrap evacuation. Scrap is drawn into the die cavity and conveyed toward one terminal for extraction by a vacuum pump. This design cuts consumption of carrier tape and drastically lowers blade wear triggered by scrap buildup.

Feature & Application

  • Suitable for small hole waste of 2–20 mm.
  • Too many or too large holes may lead to insufficient suction or the inability to remove waste.
  • Die normally Through/Total/Full cut.
  • Requires a collection cabinet, vacuum pump/cleaner.
  • Not suitable for materials with adhesive, as there is a risk of waste sticking to the inner cavity of the die.

AIR- EJECT DIE

Air Eject Die uses compressed air to assist in the ejection of waste from punched holes. Inside the die, there are air channels that lead the compressed air precisely to the intended position of the cutting line.

Feature & Application

  • Uses an air-blowing mechanism to evacuate scrap, avoiding buildup inside the die cavity and lowering the risk of cutting edge damage.
  • Die normally Through/Total/Full cut.
  • Often used together with a vacuum funnel, waste collection cabinet, and vacuum pump/cleaner.
 

MAGNETIC CYLINDERS

Our magnetic cylinders are fully customized to match your precise die-cutting requirements, delivering consistent high cutting quality. Manufactured for ultra-precise operation, these stainless steel magnetic rollers feature excellent corrosion resistance.

Feature & Application

  • This material retains stable magnetic force while generating firm, uniform adhesion for flexible rotary dies.
  • Lightweight alternatives are available upon request, built with aluminum or hollow internal structures.
  • Optional locating pins can be fitted onto the roller surface to eliminate any lateral shifting of flexible dies.

SHEETING CUTTER

The blades of the cross cutter can be positioned with a minimum distance of 19 mm between them. All types of perforation and cutting blades can be used in any groove and individually exchanged. The fastening screws of the clamping system are easy to loosen from above and immediately release the blade for replacement without jamming. Fixing is just as quick.

SLITTING CUTTER

Slitting cutters are widely used for multi-lane product slitting and edge trimming of base materials. The minimum spacing between slitting blades is 10 mm. This rotary die supports both kiss cutting and full through cutting. Blades slide freely along the main shaft; after sliding to the target position, lock the fastening screw securely.

ANVIL ROLLER

  • All HOACO anvil rollers are fully through-hardened (core-through heat treatment). They are manufactured from premium-grade steel for long-wearing surfaces, boosting cutting performance and service lifespan. Strict control over surface smoothness and concentricity guarantees consistent die-cut quality.
  • Precision: <3 μm, Cylindricity: <3 μm.

Standard Anvil Roller

Steel Cr12Mo1V1 (Through Hardened) + Hard Chrome Coating

Pro Anvil Roller

Steel DC53 (Through Hardened)

Ultra Anvil Roller

Ultra Anvil Roller: HSS-M2 high-speed steel (fully through-hardened), specially engineered for continuous long-run through cutting.

DIE TOOL ACCESSORIES

Pressure Gauge With Pressure Bridge

Gear

Tooling Stand

Plastic & Wooden Die Tool Box

ROTARY DIE TOOL
PARAMETERS

As a rotary die-cutting equipment manufacturer, we fully recognize the critical role of premium rotary dies. HOACO possesses comprehensive independent R&D and production capacity to develop custom high-precision rotary dies, supported by rigorous quality management and rapid lead times to deliver reliable service to global clients.

Items Specification
Cutting Width250 / 350 / 450 / 550 / Customized
GEAR PITCH3.175 mm
Tooling TeethMin 42 - 333 Max
Gap Between Blades≥ 0.4 mm
Corner Radius ≥ 0.2 mm
Hole Diameter For Pin-Eject Dies≥ 0.8 mm
Blade Height1.5 -12 mm
Blade Angle OptionsV shape or half-V shape
Pin Head OptionsRound or Flat
Coating OptionsSilicone adhesive coating

CUSTOM
SOLUTIONS

We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:

  • Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
  • Laser die cutting integration for complex shapes (no die tooling costs for short runs)
  • In-line inspection systems (100% quality control with vision cameras)
  • Specialized material handling (static elimination, anti-stick, corona treatment)

PROJECT CONSULTING

PROTOTYPING

ON SITE TRAINING

24/7 SUPPORT

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