Traditional rotary die cutting lines rely on manual sorting, placing and stacking, with four major pain points:
The system consists of RDC rotary die cutter, conveyor, vision system, robot and PLC central control:
1. The rotary die cutter completes continuous rolling die cutting at fixed rhythm.
2. Finished products are conveyed steadily to the picking position.
3. Vision camera conducts dynamic positioning to compensate material deviation.
4. Delta / SCARA robot realizes speed synchronization and signal interlock with rotary die cutter for accurate tracking and picking.
5. Automatically complete sorting, layered stacking, and arranging for packaging.
6. Integrated PLC control with emergency stop, fault alarm and safety curtain to ensure stable operation.
| COMPARISON ITEM | DELTA PARALLEL ROBOT | SCARA 4‑AXIS ROBOT | APPLICATION FOR RDC |
|---|---|---|---|
| SPEED | Ultra‑high for high‑frequency cycles | High and stable | High‑speed small‑part sorting |
| REPEATABILITY | ±0.15 mm | ±0.02 mm | Precise placement & stacking |
| PAYLOAD | 1 kg ~ 6 kg | 3 kg ~ 10 kg | Light parts Delta, heavier SCARA |
| INSTALLATION | Compact, inverted mount | Vertical, compact | Compact line favors Delta |
| MAIN APPLICATION | High‑speed pick, sort, stack | Loading, precise placement, packing | Medical & electronic accessories |
Medical dressings, electrode patches, plaster patches automatic sorting and stacking.
Conductive foam, double-sided tape, protective film, insulation sheet automatic arranging.
Adhesive labels, special-shaped label high-speed picking and collecting.
Foam, silicone, rubber pad die-cut parts automatic blanking and packing.
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We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
