INTEGRATED RDC + FLATBED DIE CUTTING MACHINE
High-speed rotary die cutting combined with precision flatbed cutting for maximum converting flexibility
PRODUCT
OVERVIEW
The Integrated RDC + Flatbed Die Cutting Machine combines the high-speed efficiency of rotary die cutting with the precision and versatility of flatbed die cutting in a single converting platform.
Rotary die cutting is ideal for continuous roll-to-roll production, while flatbed die cutting provides higher cutting force and flexibility for complex shapes or thicker materials.
By integrating both technologies into one system, manufacturers can achieve greater productivity, improved product quality, and enhanced production flexibility.
KEY ADVANTAGES
Combines Speed And Precision In One System
Suitable For Complex Multilayer Materials
Increased Process Flexibility
Multi‑Layer Lamination and Die Cutting for Thick and Hard Materials
Improved Production Efficiency
TYPICAL APPLICATIONS
Foam Wound Dressings
Hydrocolloid Dressings
Medical Adhesive Patches
Diagnostic Test Strips
Electronic Insulation Components
Industrial Adhesive Materials
ROTARY VS FLATBED COMPARISON
| Process | Rotary Die Cutting | Flatbed Die Cutting |
|---|---|---|
| Best For | High-Speed Roll-To-Roll Production | Complex Shapes And Thicker Materials |
| FEATURE | ROTARY DIE CUTTING | FLATBED DIE CUTTING |
|---|---|---|
| MATERIAL THICKNESS | Thin To Medium Materials | Medium To Thick Materials |
| TOOLING COST | Higher Initial Tooling Cost | Lower Tooling Cost |
| TOOLING LEAD TIME | Weeks | Days |
| KISS CUTTING COST | Excellent Cost | Possible Cost |
| PRODUCTION SPEED | Very High | Medium |
WHY COMBINE ROTARY
AND FLATBED?
By integrating rotary die cutting and flatbed die cutting in one system, manufacturers can achieve both high-speed production and complex cutting capability. Rotary die cutting ensures high productivity for continuous roll-to-roll processing, while flatbed die cutting provides greater flexibility for complex geometries and thicker materials.
SYSTEM
INTEGRATION
The integrated RDC + Flatbed system can be configured with various converting modules, including laminating units, vision inspection systems, robotic pick-and-place solutions, and automatic packaging modules.
CUSTOM
SOLUTIONS
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
- Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
- Laser die cutting integration for complex shapes (no die tooling costs for short runs)
- In-line inspection systems (100% quality control with vision cameras)
- Specialized material handling (static elimination, anti-stick, corona treatment)
PROJECT CONSULTING
PROTOTYPING
ON SITE TRAINING
24/7 SUPPORT
