Lamination, Die Cutting, Registration, and Continuous Printing in One Line
| Printing Width | Min Repeat | Max Repeat |
|---|---|---|
| 250 mm/ 350 mm | 190.5 mm (Z60) | 508 mm (Z160) |
| Mechanical Speed | Ink Deposit | Ink Deposit Accurate |
| 60 m/min | 1~2 μm | ±1 μm |
Combining Rotary Die Cutting (RDC) with Flexo Printing enables simultaneous printing and die cutting, enhancing production efficiency and precision. This integration streamlines the process, supports real-time quality control, and eliminates the need for pre-printed materials, leading to significant cost savings.
Flexographic printing offers high precision and can be applied to almost any substrate, including plastic films, metallic films, cellophane, and paper. This mature and reliable technology is widely used for labels and packaging products.
The machine is easy to operate, with the flexo unit mounted between the RDC stations for a compact, space-saving design. It supports UV and water-based inks, and is equipped with LED UV curing and infrared hot air curing systems for fast drying, enhancing production efficiency.
The system has low plate costs and uses cost-effective water-based inks. The combination of continuous printing and die cutting ensures stable and reliable production, reducing downtime and material waste.
| Model | Printing Area | |
|---|---|---|
| 250 / 350 / 450 / 550 mm | 250 x 350 / 350 x 450 / 450 x 550 / 550 x 650 mm | |
| Mechanical Speed | Ink Deposit | Screen Mesh |
| 10~30 m/min | 5~100 μm | 80~508 mesh |
This system synchronizes flat screen printing with the web feed and integrates directly onto the rotary die cutting platform for continuous printing and die cutting in one seamless process.
Balanced throughput and precision make this machine ideal for applications requiring consistent print quality and registration accuracy.
Supports UV, solvent-based, giving flexibility across substrates and product applications.
Short screen-making lead times, low screen costs, and reusable screens, combined with a simple machine structure and minimal maintenance requirements, contribute to low overall operating costs.
Flat screen printing is intuitive and easy to operate. The printing unit can be installed on any station of the multi‑station RDC machine, with an independently controlled touchscreen interface for streamlined operation.
Produces thick, saturated ink layers with strong adhesion and excellent light resistance, often eliminating the need for additional lamination. Optional LED UV curing offers cold curing, low energy consumption, and long service life.
Ideal for labels, packaging substrates, and products that require robust color saturation, strong adhesion, and tight print‑to‑cut registration.
| Model | Printing Width | Min Repeat | Max Repeat |
|---|---|---|---|
| 250 / 350 / 450 / 550 / 650 | 250 / 350 / 450 / 550 / 650 mm | 304.8 mm (Z96) | 609.6 mm (Z192) |
| Mechanical Speed | Screen Mesh | Ink Deposit | Ink Deposit Accurate |
| 60 m/min | 75~400 Mesh | 6-280 μm | ± 1 μm |
The rotary screen printing unit enables high-speed continuous printing, ideal for high-volume production.
Movable printing units can be installed between RDC stations, supporting multi-color printing for diverse needs.
The screen can be reused 10-20 times, reducing operating costs.
The UV LED curing system is energy-efficient and environmentally friendly, supporting high-speed production.
UV ink offers excellent abrasion, water, and solvent resistance, with instant curing for high-speed production.
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
