Cutting-Edge Rotary Die Cutting System for High-Speed Roll-to-Roll Converting and High-Precision Production
From 3 stations to 48 stations, with web widths ranging from 250mm to 850mm, we have proven models to meet your challenges.
HOACO’s rotary die cutting machines are engineered for high-speed roll-to-roll die cutting applications across medical, electronics, automotive, and RFID industries. With 3 to 48 stations and web widths up to 850mm, our RDC machines are the preferred choice for precision converting at scale.
As a high-speed RDC machine, the rotary design enables continuous roll-to-roll die cutting at speeds significantly higher than flatbed alternatives, ideal for high‑volume production.
Multi‑station configuration allows inline combining of die cutting, creasing, perforating, and lamination within one machine line.
Closed‑loop tension control and precision registration deliver consistent repeatability and dimensional accuracy.
Precision die cutting and island placement minimize material waste, maximizing yield and reducing cost per part.
Servo driven motion and tension control ensure consistent web handling and quality.
Closed loop registration for accurate positioning regardless of incoming mark variation.
Quick and easy tooling change minimizes downtime for high‑efficiency production.
Optional vision inspection system enables automated alignment and real‑time quality check.
Optional laser cutting modules for ultra‑fine cut and kiss‑cut applications.
Available in 3 to 48 movable stations, our machines enable ultimate flexibility in process design and material placement.
Movable shafts enable extreme flexibility in material placement, automatic tension control and quick changeover.
“Island Placement” refers to the process of accurately placing discrete material pieces, such as pads, foam, or patches, onto a continuous moving web. This process is commonly used in medical, tape, and wearable product manufacturing, and it can significantly reduce material waste by placing material only where it is needed instead of laminating a full-width layer across the entire web.
Standard Rotary Die Cutting Machine Specifications
| Model (W250mm) | 3-STNS | 5-STNS | 7-STNS | 8-STNS | 10-STNS | 13-STNS | 16-STNS | 20-STNS | 32-STNS | 36-STNS | 48-STNS |
|---|---|---|---|---|---|---|---|---|---|---|---|
| Air Shafts | 5 | 10 | 14 | 16 | 20 | 26 | 32 | 40 | 64 | 72 | 96 |
| Weight (tons) | 1.5 | 3 | 3.5 | 4 | 5 | 6.5 | 8 | 10 | 15 | 18 | 24 |
| Rated Power (kW) | 9 | 15 | 21 | 24 | 30 | 39 | 48 | 60 | 96 | 108 | 144 |
| Length (mm) | 2100 | 3000 | 3500 | 4100 | 5200 | 6000 | 7000 | 8200 | 10800 | 12000 | 15000 |
| Width x Height (mm) | W 1700 x H 2500 | ||||||||||
Wound dressing, IV dressing, ECG/Tab/TENS electrodes, ESU grounding pad
Screen protector, Frame adhesive, Battery strips, Graphite sheets
Tire repair patch, VHB, FDC
Label/Tag/Ticket/Boarding pass, Baggage tag
Fuel cell, MEA, CCM, Lithium-ion batteries protectors
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
