CCD VISION INSPECTION SYSTEM FOR ROTARY DIE CUTTING MACHINES
High-speed inline inspection solution for precision converting processes
PRODUCT OVERVIEW
The CCD Vision Inspection System is designed for real-time quality inspection in rotary die cutting production lines. By integrating high-resolution industrial cameras with advanced image processing algorithms, the system can detect defects, verify product quality, and ensure consistent manufacturing performance.
Why Vision Inspection In RDC Production
In high-speed converting processes, even small defects can lead to product failure, material waste, or customer complaints. Vision inspection systems enable manufacturers to detect issues instantly and maintain strict quality control.
TYPICAL INSPECTION ITEMS
The CCD vision inspection system can automatically detect a wide range of defects during high-speed rotary die cutting production.
Missing Material / Missing Component
Detects missing materials, incomplete product layers, or missing components in multilayer structures.
Typical Products
・Medical Dressings
・Adhesive Patches
・Multilayer Laminates
Die Cutting Shape Error
The system verifies the die cutting shape and ensures that every product matches the designed contour.
Typical Defects Detected
・Incomplete Cuts
・Distorted Shapes
・Edge Defects
Registration / Alignment Error
Vision systems monitor the alignment between different layers or between printing and die cutting.
Typical Applications
・Printed Labels
・Diagnostic Strips
・Medical Patches
Printing Defects
Detects printing problems such as missing text, blurred printing, or color deviations.
Typical Defects
・Missing Letters
・Ink Contamination
・Color Variation
Foreign Particle Detection
Detects dust, contamination, or foreign particles on the product surface.
Typical Applications
・Medical Products
・Cleanroom Production
Dimension Measurement
Measures critical dimensions to ensure every product meets specification requirements.
Examples
・Product Width
・Hole Diameter
・Spacing Accuracy
KEY FEATURES
High-speed inline inspection compatible with RDC production speeds
High-resolution industrial CCD cameras
AI-assisted defect recognition
Automatic defect marking or rejection
Real-time data monitoring and recording
Flexible configuration for different products
SYSTEM COMPONENTS
Industrial Cameras
Image Processing Controller
Dedicated Lighting System
Vision Inspection Software
Human-Machine Interface (HMI)
Defect Marking & Rejection Module
INTEGRATION WITH RDC MACHINES
· The vision inspection system can be seamlessly integrated into HOACO rotary die cutting machines. It operates fully inline without affecting production speed and can automatically mark or reject defective products.
· In addition, the system enables auto fine-tune: based on real-time inspection data captured by the cameras, it continuously calculates and adjusts the die cutting position, ensuring both machine stability and consistent product quality.
Medical Wound Dressings
Ecg Electrodes
Transdermal Patches
Diagnostic Test Strips
Adhesive Labels
Electronic Insulating Materials
CCM (Catalyst Coated Membrane)
RFID
CUSTOM
SOLUTIONS
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
- Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
- Laser die cutting integration for complex shapes (no die tooling costs for short runs)
- In-line inspection systems (100% quality control with vision cameras)
- Specialized material handling (static elimination, anti-stick, corona treatment)
PROJECT CONSULTING
PROTOTYPING
ON SITE TRAINING
24/7 SUPPORT
