High-Speed Inline Inspection Solution for Precision Converting Processes
Our CCD Vision Inspection System is designed for real-time quality inspection in rotary die cutting production lines. By integrating high-resolution industrial cameras with advanced image processing algorithms, the system integrates Dimensional Measurement & Positioning and Visual Detection & Inspection as two core functions, to ensure stable product quality and 100% qualification rate.
· Template & geometric positioning for fast and accurate alignment
· Recognize circles, rectangles, lines, vertices and intersections
· High-precision measurement of width, distance, gap and spacing
· Real-time feedback and automatic position correction for die cutting
· Detect surface defects: bright spots, scratches, dirt and contamination
· Check shape defects: abnormal shape, incomplete cut, edge collapse
· Identify printing defects: missing text, wrong characters, color deviation
· Automatic alarm, marking and rejection of defective products
· High-resolution industrial CCD camera
· High-speed inline inspection compatible with production speed
· AI-assisted defect recognition
· Real-time data monitoring and recording
· Automatic positioning correction & closed-loop control
· Automatic defect marking and rejection
· Flexible configuration for various products
The vision system can be seamlessly integrated with HOACO rotary die cutting machines. Based on real-time inspection data, the system automatically adjusts die cutting position, ensuring machine stability and consistent product quality.
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
