ROTARY TOOLING SERIES
Quality Rotary Solid Dies At Best Value
SOLID DIE
The solid die is the most basic and widely used mold. For many applications in narrow - web die cutting, solid rotary dies remain the first choice..
DC53 Steel
The high - quality tool is made of DC53 tempered tool steel. It is suitable for kiss and through cutting of sophisticated materials in medium to large quantities. The tool is hardened up to 60 - 63 HRC.
HSS - M2 Steel
Our premium tool is made of HSS - M2 steel and hardened up to 62 - 65 HRC. It is used for kiss - and through cutting of large quantities of all paper, metal foil, cardboard, and combined materials, especially highly abrasive materials.
VACUUM DIE
The vacuum die is hollow inside and has through - holes on its body, allowing waste to be extracted by vacuum. The vacuum die draws waste material into the die body, and then the waste is removed via a vacuum pump. Ejected to one end of the die. This approach helps save process tape and effectively reduces the risk of blade damage caused by waste accumulation..
Feature & Application
+ Suitable for small hole waste of 2 – 20mm.
+ Too many or too large holes may lead to insufficient suction or the inability to remove waste.
+ Die normally Through/Total/Full cut.
+ Requires a collection cabinet, vacuum pump/cleaner.
+ Not suitable for materials with adhesive, as there is a risk of waste sticking to the inner cavity of the die.
AIR- EJECT DIE
Air Eject Die uses compressed air to assist in the ejection of waste from punched holes. Inside the die, there are air channels that lead the compressed air precisely to the intended position of the cutting line.
Feature & Application
+ Uses an air – blowing method to remove waste, preventing waste accumulation in the die cavity and effectively reducing the risk of blade damage.
+ Die normally Through/Total/Full cut.
+ Often used together with a vacuum funnel, waste collection cabinet, and vacuum pump/cleaner.
PIN-EJECT DIE
Mechanical ejector pins push the material out of the tool, preventing the cutting outlines from becoming clogged and protecting the cutting lines. Pin - eject Die is the most reliable waste disposal method, ensuring stable waste disposal during high - speed production processes.
Feature & Application
+ Die cutting and waste stripping are performed simultaneously, preventing material buildup.
+ Reduces blade damage and improves overall die – cutting quality.
+ Easy to operate, requires no air source, and is noise – free.
+ Ideal for small, intricate patterns that are difficult to strip (The pattern of multiple holes and narrow lines).
+ Minimum waste hole diameter down to 0.8 mm.
+ Ideal for thick and firm materials.
Kiss Cutting
Low - tack PET takes away the hole waste.
Through Cutting
A vacuum funnel takes away the waste. It works with a waste collection cabinet and vacuum pump/cleaner.
MAGNETIC CYLINDERS
Our magnetic cylinders are customized to meet your exact specifications, ensuring the attainment of the quality in die cutting. Our primary focus is on achieving the highest level of quality.These magnetic cylinders are designed to operate with precisionand crafted from stainless steel to ensure resistance against corrosion.
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+ This material choice maintains the magnetic force while providing strong and consistent adhesion to the flexible die.
+ Additionally, if desired, lighter options can be created using aluminum or by incorporating a hollow interior.
+ Furthermore, we offer the option to incorporate positioning pins on the surface of the cylinder body, preventing any displacement of the flexible die.
SHEETING CUTTER
The blades of the cross cutter can be positioned with a minimum distance of 19 mm between them. All types of perforation and cutting blades can be used in any groove and individually exchanged. The fastening screws of the clamping system are easy to loosen from above and immediately release the blade for replacement without jamming. Fixing is just as quick.
SLITTING CUTTER
Slitting cutters are widely used for slitting into multiple rows of products and trimming the edges of materials. The minimum spacing between slitting blades is 10mm. This cutting die can achieve both kiss cutting and through cutting. The blade is movable on the axle; after adjusting to the appropriate position, then tighten the screw.
ANVIL ROLLER
All HOACO anvil rollers are through – hardened (heat treatment) to the core. It is constructed from high – quality materials to achieve a durable surface, enhancing both performance and service life. And it ensures the die – cutting quality by strictly controlling the… (It seems the text is incomplete here) Surface smoothness and concentricity. Precision: < 3 µm, Cylindricity: < 3 µm.
Standard Anvil Roller
Steel Cr12Mo1V1 (Through Hardened) + Hard Chrome Coating
Pro Anvil Roller
Steel DC53 (Through Hardened)
Ultra Anvil Roller
Ultra Anvil Roller: Steel HSS – M2 (Through Hardened). Special for long – term through cutting.
ADJUSTABLE ANVIL ROLLER
As a key component of rotary die – cutting machines, the adjustable anvil roller integrates high – precision adjustment capability with an optimized structural design. Its parameters and features directly determine its adaptability and operational stability across diverse applications.
+ A built – in reduction mechanism enables micron – level height control, with a minimum adjustment increment of 0.001 mm.
+ Icon – based indicators ensure intuitive operation, while fully built – in adjustment components prevent accidental interference.
+ It is compatible with standard anvil roller dimensions, allowing direct installation without machine modification and minimizing downtime.
+ A floating connection design maintains a constant gear center distance during adjustment, reducing noise and wear while ensuring long – term stability.
ADJUSTABLE NIP ROLLERS
The adjustable rubber roller can adjust the gap between the roller body and the bottom roller to meet the laminating requirements of different materials and thicknesses for various application scenarios.
Advantage
+ Precise matching and fle
+ Flexible adaptation.
+ Adjustable gap for versatile applications. + Parametric adjustment for flexible production.
+ One machine with multiple uses and high – efficiency compatibility.
DIE TOOL ACCESSORIES
Pressure Gauge With Pressure Bridge
Gear
Tooling Stand
PRODUCT
OVERVIEW
As a rotary die cutting equipment supplier, we understand the importance of quality rotary dies better than anyone else. HOACO has the full capabilities to design and build all types of high – precision rotary dies to better serve our customers with stringent quality control and a fast turnaround time.
| ROTARY TOOLING DESIGN GUIDELINE | SPEC |
|---|---|
| TOOLING CUTTING WIDTH | Max 240mm, <200 mm recommended |
| GEAR PITCH | 3.175 mm (Product pitch to match accordingly) Cost |
| TOOLING TEETH | Min 42 - 160 Max Most commonly used: 60 - 100 |
| GAP BETWEEN BLADES | ≥ 0.4 mm |
| CORNERRADIUS | ≥ 0.2 mm |
| HOLE DIAMETER FOR PIN-EJECT DIES | ≥ 0.7 mm |
| BLADE HEIGHT | 1.0 -2.0 mm (Most commonly used: 1.2 - 1.5 mm |
| BLADE ANGLE OPTIONS | V shape or half-V shape |
| PIN HEAD OPTIONS | Round or Flat |
| COATING OPTIONS | Anti-stick teflon coating |
CUSTOM
SOLUTIONS
We understand that every production line is unique. Our engineering team works closely with you to design custom rotary die cutting solutions tailored to your specific needs:
- Multi-station die cutting (combining slitting, laminating, and die cutting in one line)
- Laser die cutting integration for complex shapes (no die tooling costs for short runs)
- In-line inspection systems (100% quality control with vision cameras)
- Specialized material handling (static elimination, anti-stick, corona treatment)
PROJECT CONSULTING
PROTOTYPING
ON SITE TRAINING
24/7 SUPPORT
